bevel planetary gearboxes
Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in limited spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and completely smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque upon output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input quickness: N1maxzul [min-1] up to 5250
Correct angle drives offering the output options of spiral bevel gears with actually higher ratios. Input part planetary stage in four sizes, suitable for any motor desired. Outdoors spiral bevel stage for effective options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement A lot of differents gear arrangements available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft can be the same or opposing, based on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to manufacture. However, since only small profile coverage could be understood with gearwheels with straight or helical tooth, this bevel gearbox operates quietly and has less transmittable torque than various other bevel gear tooth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel gear stage is usually realized with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the usage of spiral gearing. Bevel gears with spiral teeth could be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high amount of total insurance coverage, but are already more costly to manufacture than bevel gears with straight or helical teeth due to their design.
The benefit of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear the teeth. Bevel gearing generates high axial and radial loads during operation, which can only become absorbed at one aspect because of the intersecting axes. Particularly if it is utilized as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the services life of the bearing. Also, unlike worm gearboxes, self-locking cannot be realized in bevel gearboxes. Whenever a right angle gearbox is needed, bevel gearboxes can be used as a low-cost alternative to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower Bevel Planetary Gearbox effectiveness level than planetary gearbox
Noisier
Reduced torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum design feature and most advanced technology of enhancing the geometrical accuracy of the gear tooth profile with the team of experienced specialists. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Speed : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Input/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are arranged 3 Planet mounted on earth carrier engaging also with sunlight Gear (Pinion) and reduced Output quickness is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Handling Equipments, Mechanical Industry, Sugar Industry, Cement Industry, Chemical substance Industry, Food Industry, Construction Industry, Agricultural Market, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions offers Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from excellent quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in Size, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Input and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The combination of ground gears and precision equipment components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as single, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to we = 512:1 to end up being understood. Each gearbox variant is also available as precision style with reduced backlash.
Innovative solutions for almost all applications and numerous options – often special customized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and smooth running through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the usage of spiral
bevel gears (Gleason type)
Quick availability and short delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Result hollow shafts: cylindrical with keyway, cylindrical hollow shaft pertaining to shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes benefit of the strengths of each technology: small size, reliability and easy maintenance. The BPH group of right angle gearboxes combines one slow helical stage with a set of Gleason bevel gears and one or more planetary stages. The look of the compact gear units is based upon precise analyses using FEM methods, which means performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production instances and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose elements are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective than a stand-alone planetary gear device, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate elements such as adapter flanges and couplings are not necessary.
A lot of variants ensures maximum adaptation to the application.
Finely graded gear ratios due to the high variance of the Ever-Power gearmotor in the input end.
Short delivery situations for regular variants of 4 – 16 weeks, depending on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive selection of additional parts available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who supplies complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular design, great quality, high energy efficiency, low noise, long provider existence, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not only a large torque spectrum but also something range that delivers you with multiple options. Make the the majority of the flexibility Ever-Power provides, leverage the advantages of Ever-Power planetary equipment units. Here, you will see off-the-shelf, highly sophisticated drive and gear unit solutions. Our standard product range already includes solutions for a sizable number of specific requirements that need to be taken under consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Product packaging, Textile, Chemical substance, Sugar, Material Handling Gear, Mining, and Steel industries.