Quite a few projects are unique within the sector and represent probably the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping equipment along with advanced CNC milling and turning centers, that allows us to make a vast array of gear, sprocket, function, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no various other manufacturers can create. The part shown here is a helical gear rack that can be used on a Maag gear manufacturing machine. The gear rack is 6′ long, has a nominal 
cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is necessary to the gear rack for Woodworking Industry procedure of their machine and had previously been unable to find someone with the capacity to cut the required size of helical rack. Many times customers contact us because OEM parts are no longer available or are cost prohibitive. Often, clients have found that the grade of replacement parts produced by us exceed the quality their OEM parts.
To achieve the high rack strength the customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no various other manufacturers can produce. The part shown here is a helical equipment rack that can be used on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated advancement of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both device and machine engineering, our customers benefit from a distinctive synergy effect leading to a higher service existence of both machine and equipment, along with an optimal formed component quality. We aim to surpass your goals and make sure your success with this quality.
For years, a machine tool builder had manufactured their own precision gear racks to accomplish ultra-precise positioning on their machines. They also needed this because their important clients demanded that their machines maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wanted to look for a gear rack provider who could achieve the same tight rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which had a total pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The actual pitch deviation was measured at 20º C and marked on each rack.