The EP Series Helical Bevel Reducer provides unmatched performance, durability, and design flexibility. This unit offers torque capacities up to 20,000 Nm (14,750 ft pounds).
The cat4CAD software allows simple interactive product collection of the entire gearbox and gear-motor system. Cat4CAD supports you in selecting and configuring the products, provides you the chance to print out extensive technical data bedding, and generates complete 2D drawings and 3D versions for direct download.
11 sizes
Insight power capacities from 0.16 to 120 HP
Gear ratios from 5:1 to 8900:1
Torque capacities to 20,000 Nm
Inverter duty course F insulated motor windings
Course 12 Helical and Spiral Bevel Gears: Provides higher efficiencies and better torques in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity, universal mounting on five sides or with a torque arm.
Worldwide Electric motor: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
High efficiency electric motor design available
Innovative self-locking, self-aligning taper shaft motor connection
Gearbox supplied factory filled with synthetic oil
Corrosion and shock resistant cast iron housing
High efficiency helical-bevel gears. 98% per stage
Normally closed breather with multiple locations (Optional OtN2000)
Double lip seals on heat treated, plunge floor shafts
Shaft mounting choices include tapered bushings designs
This is a comprehensive offering of energy-efficient, right angle helical bevel enclosed gearing. It is available as gearmotors and a number of reducers with torque capacities up to 119,000 inch pounds. Housing styles include footed, face and flanged configurations. Gearmotors are available in three stage high efficiency styles through 50 HP and single phase to 5 HP. We offer a selection of input and output shaft choices. Additionally, you will see fixed and variable quickness motors and selection of ratios obtainable in this product offering.
Features
Accommodates insight power from ¼ Hp to 75Hp
Torque rankings up to 119,489 in-lbs
Decrease ratios up to 7,500:1
Helical – bevel – helical gear train offers cost effective high and low speed solutions
Up to 94% efficient
Four input possibilities for all units
Two output flange choices – B5 and B14
Multiple output shaft interfaces
Critical dimensions interchangeable with main competitors
Modifications / Accessories
Integral Gearmotor
Clamp Collar C-Face Input
Solid Shaft Input
3-Piece Coupled C-Face Input
CEMA Screw Conveyor Adapter
EZ Kleen Washdown Package
XT Output Seals
Backstop
DURABLE Output Bearings
Inch or Metric Dimensions
Common Applications
Troughing Belt Conveyors
Slider Bed Conveyors
Mixer Drives
Screw Conveyors
Bucket Elevators
General Industrial Machinery
Common Industries
Aggregate and Cement
Air Handling
Chemical, Oil, and Gas
Food, Beverage, and Pharmaceutical
Paper and Forest
Unit and Baggage Handling
Water and Wastewater
As per the developing and varying demands of customers, you can expect a wide variety of Helical Bevel Gear Reducers. The technological articles of our products permits an extraordinary performance/lifespan ratio. The extremely versatile Helical Bevel Gear Reducers we offer are successfully used in a vast number of commercial and civil applications. They are B-Series units that offer excellent affordability and output torque/weight ratio, especially considering that they need not a lot of servicing. Besides these, our products are available in cast iron (sizes 063 to 163) or aluminium (sizes A42 to A73) casing.
Features:
Sizes: 060-080-100-125-140-150-160
Available versions: B-fitted for motor coupling, IB with input shaft, CB with small motor, PB-fitted for electric motor coupling with flexible joint
Casing with feet FC, flange SC and general UC
Switch on to 90 kW
Gears hardened and tempered with shaved or surface profile
Gearing with 3 reduction stages
Gleason spiral bevel gear pairs with run-in profile, mounted as second reduction stage for a higher resistance
Reduction ratios between 5, 71 and 187, 24
Torque max 13.000 Nm and admissible radial loads max 80.000 N
High-strength casings optimized with FEM analysis and input and output flanges of grey cast-iron G200 to make sure best level performances and high reliability
Load capacity calculated and verified according to ISO 6336 and AGMA 2001
Painted with RAL 5010 blue epoxy-polyester powder
Accessories: torque arm, result flange, output shaft, shrink disk, backstop device, protection cover kit, viton essential oil seals, reinforced output, assemble/disassemble kit
Series EP right position helical bevel gear motors provide ratios from 8:1 to 160:1 in three stages or up to 10000:1 in five stages. Motors can be found up to 90kW and output torque capability up to 12,300 Nm.
The series EP helical bevel gear motor was created with integral cast feet for base or end mounting and can be offered with single or double extended output shafts.
Units are also available as shaft mounted or with output flanges and are designed for installation horizontally or vertically. The systems can also be provided with a bolt on torque reaction bracket and all variants can be found either motorised or with an input shaft assembly.
Adding to the new range of Ever-Power helical equipment motors this product takes benefit of our many years of accumulated design expertise together with the usage of high quality materials and components. The end result is a series of acceleration reducing geared motors offering high load carrying capacities, increased efficiency, tranquil running and reliability.
Top features of Helical Bevel Gear Motor
Standard motor connection
Ability to fit double essential oil seals, on insight and output shaft as required.
All systems are dimensionally interchangeable with other major manufacturers.
Units are produced and assembled from a family group of modular kits for distributor friendliness minimizing inventory and maximizing availability.
Motorized units can be fitted with a backstop module and reducer Units can be fitted with a backstop and fan.
Applications:
-Conveyors, Agitators, Elevators, Cranes, Crushers
-Helical Bevel gear motors are used in industries such as chemicals, pharma, packaging, food processing, plastic-type material and automation etc.
Key Features:
Sizes: A40-A50-A70
Available versions: EP – fitted for electric motor coupling, IEP – with input shaft, CEP – with small motor
Cases with foot, flange or universal
Switch on to 4,8 Kw
Gears with shaved or ground profile
Gearing with 2 and 3 reduction stages
Hypoid bevel gears for size A40 and A50, gleason bevel gear pairs for size A70, all with run-in profile
Reduction ratios between 7,62 and 442,76
Torque max 450 Nm and admissible radial loads max 5.500 N on hollow shaft and 10.000 N on solid shaft
Cases in die-cast aluminium alloy
Excellent mechanical strength while being and particularly lightweight
Load capacity calculated to ISO6336 and verified according to AGMA 2001-B88
Painted with RAL 5010 blue epoxy-polyester powder in in accordance to DIN 1843
Accessories: torque arm, result flange, output shaft.
Generallntroduction of HK series:
Gear Reducer
The EP series gear units, are novel transmission gadget and composed of Y series motor, helical gear,Arc gear and worm gear. The gears are made from high wear-resisting alloy components, specially and finely processed.
Advantages:
1: Helical-bevel equipment two-stage reducer
2: Compact framework, high efficiency
3: Quenched 20CrMnTi for gears
4: CE, ISO9001.
5: Small design, small volume, wonderful appearance ,and strong capacity of being overloaded.
6: Precise division and wide selection for transmission ratio.
7: The effectiveness is up to because high as 96% with low energy helical bevel gear reducer consumption, strong adaptability and is capable of functioning continually in corrosive or damp environment.
8: All- purpose use, convenient and low-cost maintenance.
9: New seal device, strong adaptability.
10: Varied range of motor combinations, mouting positions and struture projects.