AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light yet rigid housing and full compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Manufacturer in the World
Ever-Power is an internationally leader in production of planetary gearboxes. Based on more than two decades of accumulated manufacturing and marketing experience, in addition to the highest level of technical production features, Ever-Power designed and constructed a technically advanced, high acceleration, low backlash servo application planetary gearbox. Our Break through patented technology (over 6 patents), supplies the consumer with the maximum high precision helical reducer at an acceptable price and is offered with the only tip to toe 5-Yr warranty in the industry today, like the seals and bearings. Our firm slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is customer satisfaction. We are constantly improving processes, finding appropriate and effective methods to provide clients new solutions for difficult applications, and developing services.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their exceptional properties, planetary gearboxes are used in all kind of industrial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – details are offered on the specialized information pages inside our catalog.
Product Features
Higher output torque rating by using spiral bevel equipment design. 30% a lot more than straight bevel gear.
Allows input boosts to 8 moments than with directly bevel gearing.
Improved load sharing through precision tooth style and longer services life.
Surface gears verified with sophisticated software, ensures smooth, noiseless operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for maximum stiffness.
Maintenance free lifetime lubrication.
Patented sealing style for high rate and continuous running.
High efficiency up to 95%. Low sound level right down to 61dB.
Most ratios offered from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and will withstand high radial and axial loads. They enable a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a mixture of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in devices requiring high precision positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash because of a very high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular get in touch with result bearingsoffer high radial and axial capacities, extremely high resistance against tilt, perfect control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Output torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input engine flanges: For just about any servomotor brand
Output shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series offers up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the following advantages:
High capacity output bearing offers high radial and axial capacity and an intense resistance against tilting moment thanks to the over-sized taper roller bearings.
High torsional rigidity because of an large, robust, planet carrier with steady two-sided support for the planetary gears.
Maximum operating safety
Low running noise due to the optimized equipment tooth profile
High efficiency (98%)
High quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the main stage, Ever-Power high precision planetary gear units attain an excellent load balancing, leading to high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 stages planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be achieved by adding additional stages.
All the torques you can ever need. Just imagine you skill with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the standard range in about 1000 Nm, we generate heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a higher value of torque transmission. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The largest Backlash range. Purchase what you need, no more.
Often customers ask us “I need a robust precision planetary gearbox yet I don’t need to pay a cost for <3 arcmin gearbox, because 10 arcmin is enough for the device...”. We have the answer. Ever-Power offers the biggest range of backlash for their customers, ca.0' <1' <3' <5' or <10'. Just purchase what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are plenty of planetary gearboxes on the market with compatible output dimensions. Therefore, you count yourself lucky because you can select among many brands, right? But if you manufacture high precision devices and you are looking for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the best torsional rigidity. Why? Because torsional backlash usually is the main element of the total backlash when the motor is running at complete load. Therefore we did a side by side comparison between a typical model Ever-Power and the very best alternatives. Ever-Power came ahead, rather than by chance. Ever-Power supplies the planetary gearbox (with result shaft) with the best torsional stiffness. Ever-Power gearboxes are more specific and that offer better results even (and specifically) in high-dynamic situations.
Transmitting Ratios. World’s biggest range
Our customers create many types of machines. Thus you can expect the biggest selection of transmission ratios in the globe. Thus, our consumer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their customers needs in the front line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are created to offer the maximum capacity at the output shaft. So, we have designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – world carrier. We utilized the biggest high performance taper roller bearings obtaining the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result convenience of machines with a large number of cycles each and every minute. From today’s packaging machine to a strong NC device machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and great surface finishes, enable the Ever-Power to operate at very high efficiency values, 98% for one stage gearbox and 96% for a two levels gearbox. Efficiency values rely on torsional backlash, quickness, ratio, ambient temperature, etc. The average efficiency level varies based on the number of levels as shown in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a special synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, can be an integral part of the housing, sun and world wheels are made of modern treated steels, and the insight bearing flange is constructed of aluminum. The single piece world carrier and result shaft is made of ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units usually have an square result flange with holes and can be mounted in virtually any position. Nevertheless, on demand, we can also supply gearboxes with circular output flanges with threaded holes.
Motor connection
The motor installation is very easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent assistance with soft shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise thanks to high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and top quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power gives you 2 tools to help you choose the proper gearbox:
Select the gearbox with this on-line “Gearbox Style Tool”, or
Fill the “contact page for a new application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Result torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Output torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
