planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes slicing edges technology and route breaking innovation that have made us supplier of choice for Sugar companies. Backed by a proven track record, spanning well over six decades and powered by unwavering excellence, Ever-power is all set to meet the changing requirements of the Glucose industry and turn out technologically superior product every once in awhile. Join hands with Ever-power and guarantee a strong upcoming of your business.
EVER-POWER PRODUCT RANGE FOR THE Glucose INDUSTRY INCLUDES:
· Heavy duty Planetary gear box for Sugars Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear box for various application
· Loose gears
· Dual Tandem Gearbox
· Custom build Gearboxes and Couplings
· Planetary Gearboxes have much higher mechanical rating compared to parallel shaft Gearbox as the power being transmitted gets similarly distributed among three to five streams in each stage hence reducing the induced stresses which quite definitely optimizes the size aswell allows to support higher ratio to eliminate open pair.
· The agricultural gearbox reduction in floor space in comparison with conventional drive i.electronic with open gearing, nearly to the tune of 50% reduction in floor space.
· Heaviest gear internal such as for example annuli are stationary hence requires no bearing and automatically boosts the stability and decreases the Vibration level and in turn noise. Low noise degree of 80-85 db along with low vibration level going up to 4.5 mm/sec can be achieved.
· Direct drive removing open up gears, bearings for same, coupling in between secondary gearbox and Open gearing – thus saving 5 to 6 % power consumption. For instance, for a 45×90 Mill for power 1100 kW which also includes the drive power of TRPF/GRPF we can get a saving which is definitely approximately equivalent to 20% of the additional expenditure for drive-part we.e. within five seasons extra expenditure can be recovered and sugars starts earning additional Income for this reason solution.
· Planetary Gearbox possess an advantage that the planet bearings are just loaded where as in the event of Bearings supporting Sunlight or Carrier loads are pretty much nullified by virtue of higher no of planets and their equal and opposite forces.
· Lubrication of planetary gearbox is fairly basic as the rotating gear train partially act as pump thus allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sun is input and carrier is the result keeping annuli stationary aswell acting as casing and supported on saddle as proven in Drawing.
· Ever-power’s machine ability cuts the internal teeth of annulus to the precision of DIN 7 or Grinds if necessary to the accuracy class DIN 6.
· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Gearing Arrangement:
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· ISO 9001:2000
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· Transmission power:
· ≥ 0.96
· Product description
· 1.Adopt the modular design, change and combine according to customers’ demand.
· 2.The gearbox is made from the gray iron to greatly improve the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made of advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low rate and heavy duty reducer. HRC58-61 after getting grinded through carburizing and quenching heat treatment to lessen the noise and enhance the efficiency and support life of the whole machine.
4.Roller press reducer adopts evolvent planetary gear for the transmitting, which reasonably utilizes internal and external meshing and power dividing. Featured with light-weight, small volume, large transmitting ratio range, high performance, low sound and well-adapted ability, this product is extensively utilized in the commercial departments of metallurgy, mining, crane transport, electrical power, energy, construction components, light market and transportation.
5.Output methods: the inner spline type, the hollow shaft contraction disc, the spline type and the solid shaft toned key.
6.Input methods: the concentric coordinate, the helical equipment input, bevel gear-helical equipment input and bevel gear input.
7.Set up form: the horizontal set up, the vertical installation and the torque arm installation.
8.The products have 9-34 kind of specification. The planetary transmission stages are divided into double stage and triple stage. The swiftness ratio is 25-4000, which will be greater when combined with CR, K and R series.