Our standard 700 Series – the heart of Ever-Power swiftness reducer products – has been serving industry reliably for over 10 years. Its proven modular style has set the sector standard for performance and may be the most imitated product in today’s worm gear rate reducer market. But why settle for a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting flexibility permits installation in virtually any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a reputation to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded Worm Reducer through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type characteristics are similar to helical gears, but its helix position is typically comparatively larger) and its own body is normally quite lengthy in the axial path. The gears in these gearboxes can be right or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear composed of a worm shaft and worm wheel. The worm is definitely shaped like a screw and the worm wheel is definitely a type of gear machined to possess a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is equivalent to a nut that has been fixed to ensure that it cannot rotate and therefore progresses in the axial path when the bolt is certainly turned.
The look of a worm gear is considered through the relationship between your rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Because of this, in a 1 speed decrease gears, the wheel could be manufactured therefore that it will be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This characteristic can help you layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). You’ll be able to change the rotation direction of the worm wheel by changing the screw path.
A multitude of shaft layouts The wide selection of shaft layouts is among the top features of interlocking gears.For instance, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Physique 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is definitely characteristic since the contact is usually linear and the relative slide is great. In comparison with rolling power transmission, sound and vibration are really low. For this reason, this technology is utilized to drive medical devices, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the correct gear are described in the maker catalogs and the series and models should be selected according to those procedures. Particular care should be taken in essential areas such as selecting the strain index, calculating the overhang load and examining heat rated capability from the manufacturer.
Cautions during use
When using a worm decrease gears, heat produced through the initial period of make use of is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently achieving the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it is necessary to improve the lubricating oil and also to change the lubricating oil after that about 1 time each year according to the procedure manual provided by the manufacturer.
Product Description
The Worm Reduction Gear Box is supplied by our company is of supreme quality. Our products are created through the use of premium quality material and enhance technology at our vendors end. These are widely used in various sectors. Our items are easily available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Frame, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and secure operation. High load capacity and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios available on request reliant on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the market worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute versatility is given by the wide selection of several mounting options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to suit a broad range of applications and provides higher efficiency compared to the compact series XC, where the emphasis is on space performance.
Series H supplies the same features since series X with an added plus: a spur gear pre-stage at the input end provides higher performance and a broader selection of ratios compared to the X series.
Body sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy steel and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of options available:
second input, output flange, single or dual extension result shaft, torque limiter with through cable, torque arm.